Ultrasonic Validation

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Ultrasonic cleaning is a widely used method for the cleaning of dental instruments prior to sterilisation, and offers several benefits over manual cleaning.

Ultrasonic validation is essential, as it shows your machine is effectively cleaning dental tools and working correctly.

Validation of decontamination equipment, including ultrasonic cleaners is needed at installation, annually and after repairs. This validation should be performed by the manufacturer or service engineer. Periodic validation should be performed in practice, and the HTM01-05 provides an outline of this testing.

Manufacturers instructions

If provided, the manufacturer’s instructions on validation should be followed. They will specify any additional validation tests required. In the absence of manufacturer instructions, the HTM01-05 recommended testing schedule below should be followed.

Ultrasonic Validation

HTM01-05 Recommended Testing Schedule

Test Description Frequency Performed by
Remove and clean strainers and filters
Ensures that filters and strainers are clean and do not introduce contamination into the bath.
Daily
User or by delegation, operator.
Drain machine at end of the session/day
Ensures contaminated water is not left in the tank
Daily
User or by delegation, operator.
Cleaning Efficacy – Visual Test
An inspection of the instruments under a mag lamp to ensure there is no visible contamination.
Daily
User or by delegation, operator.
Safety Check
A check of the door seal. Manufacturers instructions might include additional checks, for example power cable or a check for any damage to the bath.
Weekly
User or by delegation, operator.
Residual Protein Test
The residual protein test checks that the ultrasonic cleaner is effectively removing protein.
Weekly
User or by delegation, operator.
Automatic Control Test
Measures if the ultrasonic cycle is repatable by measuring several parameters (cycle time, temperature). Ultrasonic cleaners with a data logger provide you with a readout as evidence of this test. Otherwise manual measures can be used.
Quarterly or to or to manufacturers’ recommendations.
Competent Person (Decontamination) or Service Engineer
Verification of calibration
Ensures the ultrasonic is correctly calibrated.
Quarterly or to or to manufacturers’ recommendations.
CP(D) or Service Engineer
Cleaning efficacy test
Also known as a soil test. Ensures that the ultrasonic cleaner can effectively remove soils.
Quarterly or to or to manufacturers’ recommendations.
CP(D) or Service Engineer
Ultrasonic activity test
The ultrasonic activity test ensures that there is equal cleaning activity (cavitation) in all areas of the bath. Performed using foil and a grid or measurement wand.
Quarterly or to or to manufacturers’ recommendations.
CP(D) or Service Engineer
Completion of all validation tests above.
Completion of all tests as well as any additional manufacturer tests.
Annualy
CP(D) or Service Engineer

Frequently Asked Questions

How long should I keep validation and maintenance records?

Records on ultrasonic validation and maintenance should be kept for 2 years.

What should I do if a test fails?

Firstly repeat the test that has failed to confirm the result. If the test fails again, contact an engineer for assistance.

How often should I perform the cleaning efficacy test (soil test)?

The HTM01-05 recommends this test is performed quarterly. However, we would recommend it is done weekly.

Here’s an example to illustrate the importance of more frequent testing: Let’s say you pass the quarterly cleaning efficacy test. However, within the following month, you make a change to your process, such as using a new detergent. This change could potentially affect the cleaning efficiency, and you might not realise it until the next quarterly test. In this situation, you could be unknowingly processing loads that fail to meet cleaning standards for an entire quarter.

By conducting the cleaning efficacy test weekly, you can promptly detect any issues or changes in your cleaning process and address them immediately.

Ultrasonic Validation Products

At Aura we have a range of ultrasonic validation products, including the Aura foil testing grid that eliminates the need for awkward masking tape grids when performing the ultrasonic activity tests.

If you have any further questions on ultrasonic validation, please get in touch with our team of expert advisors.

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